How a Mobile Plant Increased Quarry Output by 30%

📌 The Challenge

A mid-sized quarry faced operational roadblocks:

• Fragmented crushing setup; mix of aging stationary and portable machines

• Inconsistent output sizes and excess material waste

• Long setup times, up to 5 days adding downtime and expense

Rising aggregate demand meant it was time for a smarter, leaner solution.

🛠 Apache’s Smart Solution

Apache’s engineering team designed a mobile plant tailored to the quarry’s needs. Key components included:

• Jaw crusher (mobile, trailer-mounted) – efficiently handles oversized feed

• Dual-deck vibrating screen – custom slope control for precise sizing

• Integrated grizzly feeder – removes fines before crushing, reducing wear

• Radial stacker conveyors – accelerate stockpiling and cut loader usage

Systems came with intuitive controls to minimize operator training and maximize uptime.

📈 Real Results – Measurable Gains

🎯 Why It Worked

• Custom Configuration: Equipment sized for feed material and terrain

• Module Mobility: Trailer-mounted system stays versatile

• Optimized Workflow: Fines removed before crushing, belt-fed screening—all staged for peak efficiency

• Operator-Centric Controls: Simplified training helped reduce human error

🔧 Apply This to Your Quarry

This case shows how strategic design boosts production and shrinks operating costs. Ready to replicate these results?

• Learn about our mobile crushing systems

• Check out radial stacker conveyors for faster stockpiling

📞 Call to discuss your site • 🌐 Visit apacheironworks.com to start building your customized solution.

Apache Ironworks – Engineered to Deliver. Built to Last.