Choosing between a mobile or stationary crushing and screening plant is a major decision that affects how your operation runs today and how it scales tomorrow. At Apache Ironworks, we guide producers through every step of the process to help them select equipment that fits both current and future production needs.
Why Plant Type Matters
The plant layout you choose will affect setup speed, maintenance access, investment cost, and mobility. Here’s how each option stacks up:
Mobile Crushing Plants
- Portability: Trailer-mounted units are easy to relocate between jobs.
- Setup Time: Rapid deployment with minimal site prep.
- Output: Supports moderate to high production rates.
- Flexibility: Ideal for contractors or remote operations with shifting sites.
- Upfront Cost: Lower initial investment compared to stationary systems.
Stationary Crushing Plants
- Scale: Best suited for long-term, high-throughput operations.
- Stability: Built on fixed foundations for maximum structural integrity.
- Integration: Easily incorporates multi-stage crushing, screening, and storage.
- Throughput: Higher ton-per-hour capacity than mobile setups.
- Cost Efficiency: More economical over the long term for consistent production.
Application-Based Comparison
| Factor | Mobile Plant | Stationary Plant |
| Setup Time | Minimal site prep | Requires foundations |
| Mobility | Highly relocatable | Fixed at permanent site |
| Output Capacity | Moderate to high | High to ultra-high |
| Initial Investment | Lower | Higher, but scalable |
| Maintenance Access | Modular and field-serviceable | Ideal for heavy-duty repairs |
When to Go Mobile
If your operation includes:
- Contract work across multiple sites
- Limited space or infrastructure
- Short-term or seasonal crushing needs
…then a mobile plant may offer faster ROI and logistical benefits.
When Stationary Is Smarter
If your goals include:
- Long-term operation at a dedicated site
- Ultra-high production volume
- Integrated processing lines with conveyors and screening decks
…a stationary plant delivers the throughput and stability to support aggressive growth.
Get Expert Guidance
Every project is different. That’s why Apache works directly with your team to assess site conditions, production targets, and expansion plans before recommending a plant type.
📞 Call Apache Ironworks to talk to a design expert
🌐 Visit apacheironworks.com to start building your system
Apache Ironworks – Engineered to Deliver. Built to Last.